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Applications | Overmolded Applications

Seamless Pin Solutions for Overmolded Applications

Bead Electronics has been manufacturing overmolded and insert-molded connectors and overmolded assemblies since 1920. Our overmolded connectors combine multiple materials to improve the look, feel and performance of your finished product.

Seamless

Bead Electronics uses metal pins in our insert-molded and overmolded connectors to integrate the metal electrical contact portion into the molding process and seamlessly combine multiple materials, improving product design, performance and aesthetics.

Overmolded connector

Durable

Our overmolded and insert-molded connectors offer safe handling and provide protection in electronic enclosures from dust, accidental contact and more. In addition, these connectors maintain their structural integrity, protecting the connection even in harsh environments.

Durable overmolded connector

Custom

With custom connectivity options based on connector size, pin shape, base metal, plating, mounting options and more, Bead Electronics makes it easy to create the right pin for the job.

Mobile home connector

Sample Application

Overmolded Connector with Right Angle Pins
Custom connector for a Water in Fuel (WIF) Automotive sensor. This diesel fuel application has Bead pins that are part of a printed circuit board assembly that is overmolded creating an interface to mate with another connector. They use custom, right angle round wire pins, .062" 0, brass wire, gold plated.
Overmolded Connector with Custom Pin
Custom connector for a Water in Fuel (WIF) Sensor. This diesel fuel application features Bead pins that are overmoulded to create an interface to mate with another connector. These pins have flat retention to keep the pin locked into place, preventing rotation.

Collaborative Design Solutions

We’ll work with your design team to optimize the pin design for your assembly process including pin insertion, packaging (e.g. tape & reel & other requirements. Send Bead your requirements and our engineering team will turn them into a working custom solution. With our unique manufacturing and processing capabilities, our engineering team is able to design, tool and produce custom solutions very quickly with minimal non-recurring engineering (NRE) charges. 

Discover Market Applications

Our contact pins can be used in overmolded assemblies in many applications, such as those that must withstand harsh environments, sterilization, and more. In addition, overmolded assemblies are great for applications that require frequent mating/unmating or color coordination.

Explore Our Market-Specific Innovations

Are you looking for a custom component supplier who can deliver pins to your specifications? Are you unsure which metal fabrication process would best suit your needs?

The answers to these questions and more can be found in this whitepaper. We detail exactly what swaging is, how it can benefit you, and how we put it to work for our customers.

Download your free copy here

Bead Electronics Swagging Process: From Concept to Reality

Discover More Today

Bead Electronics invites you to advance your technology with our precision-crafted connector pins, designed for resilience and performance. Connect with us today to explore how we can enhance your product’s connectivity solutions.

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Bead Electronics

1.800.297.4851

11 Cascade Blvd.
Milford, CT 06460

Local: 203.301.0270
Toll-free: 1.800.297.4851
Fax: 203.301.0280

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