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Solutions | Pin Assemblies

Unlock new levels of performance and reliability with our premium customizable pin header assemblies.

Our contact pin assemblies are high-quality and customizable, with various shapes, sizes, and features to fit all of your specific requirements. We offer a wide range of materials and finishes, ensuring that you get a product that holds up under any conditions.

Processes

At Bead Electronics, we specialize in providing pin assembly solutions that redefine efficiency and effectiveness in connectivity. Our process is designed to minimize movement, time, and costs, delivering high-quality, customizable pins that fit precisely into your project's requirements without the need for capital equipment. From various shapes, sizes, to materials, our pin header assemblies are tailored to meet your needs with precision and versatility.

Hand Loaded

Ideal for small-scale projects requiring high precision, our hand-loaded process ensures each pin assembly meets your specific needs. Skilled technicians carefully place each pin, guaranteeing accuracy and quality for low-volume orders.

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Medium Volume: Semi-Automated

For medium-scale projects, our semi-automated process strikes the perfect balance between speed and precision. This method combines manual oversight with automation to increase efficiency without sacrificing quality, making it cost-effective for moderate quantities.

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High Volume: Automated Insertion

Our automated pin insertion technology excels in high-volume production, delivering speed and consistency. It's designed for large orders, where it ensures uniform quality across thousands of units, reducing both time and costs.

 

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Customization

We scale with you: Partnering with Bead allows you to begin with a small batch run for prototyping and then easily shift to full-scale production once your design is refined. Explore our range of solid wire pins tailored to suit your assembly needs for a closer look at our customized solutions. Customer satisfaction and project excellence are our top priorities, guaranteeing our products are highly adaptable to meet your specific requirements.

Specifications

Bead Electronics specializes in meticulously engineered custom contact pin assemblies, emphasizing a steadfast dedication to quality at every stage. With a comprehensive approach to customization, we cater to your specific needs by offering a diverse range of configurations, shapes, sizes, and functionalities. Our pin assemblies are designed to accommodate a broad spectrum of applications, ensuring that whatever your project demands, we have the precision-crafted solution to meet and exceed your expectations. Need a custom solution? Just ask—all of our products are completely customizable.

Pin Information

Sizes

- Diameter: .020”-.312” - Length: .100”-2.000” (2.5-50 mm) Dummy Dummy Dummy Dummy

Base Metals

- Brass Alloy 260 - Phosphor Bronze Alloy - Copper Alloy 102 and 11 - High-Performance Copper - Stainless Steel

Plating

- Tin - Tin/Lead (Not RoHS Compliant) - Nickel - Gold - Palladium - Silver

Header Details

Header Body

- Plastic - FR4

Pin Orientation

- Straight - Bent

Packaging

- Loose/Bulk - Tape-n-reel

The above list our commonly used specifications but custom productions are always available. Explore our interactive catalog to discover the ideal specifications, features, and configurations that suit your needs.

View Catalog

Request a Kit

Ready to take the next step? Contact us or request a kit to explore our range of hollow pins and find the perfect solution for your project.

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