Throughout the world of manufacturing, standard pins are widely used. With a steady supply and multiple manufacturers to choose from, standard pins are generally easy to find at competitive prices. However, there are some instances when a standard pin just won’t cut it. One such instance is when the pin will be used in a harsh environment to create a connector or a connection. 

Harsh Environments in Manufacturing

Certain industries, such as heavy equipment, industrial, and military and aerospace are more likely to encounter harsh environments with their products. A harsh environment could be anything from extreme temperatures to physical stress to exposure to acids, humidity or other corrosive environments. For example, consider an outdoor application where a standard pin may fit your design but is prone to corrosion. In this instance, a custom plated pin from Bead Electronics would prevent corrosion, and ensure durability and reliability in harsh conditions.

Maintaining Connectivity in Harsh Environments

When it comes to manufacturing things like cars, airplanes, and medical devices, the stakes are high. The performance and integrity of your product could directly impact the lives and safety of others. It’s crucial that the contact pins used in these products ensure reliable electrical connections and maintain signal integrity, even when the environmental conditions are less than ideal.  

By designing custom contact pins with durable metals and coatings, Bead Electronics ensures our pins can withstand the environmental and mechanical challenges presented by your application. 

Endless Options, Custom Solutions

When you go the custom route, it’s easy to supersize your specifications. From sizing to base metal to plating material, all the different variables of pin design can be tweaked to find the perfect combination for your pin. 

Corrosive Environments: 

If application requires protection against corrosion, try noble metal plating or a surface treatment.

Physical Stress: 

For applications that will be subjected to physical stress, a Phos Bronze pin is stronger than a Copper pin.  

Cross Shear: 

To avoid cross shear on your Brass alignment pin, try a Steel option instead.

Shock/Vibration Resistance: 

For applications requiring shock/vibration resistance, Bead Electronics offers reinforced mechanical designs. 

Specialized Connector Housings: 

Bead Electronics offers a variety of unique pin geometries, ensuring compatibility with specialized connector housing. 

Enhanced Conductivity: 

Some metals have higher conductivity than others. Explore our custom plating options to see what metal is best for your application. 

Need some additional guidance about customization? Browse our hollow or solid wire variables to explore all your customization options. 

Design Custom Pins with Bead

At Bead Electronics, we specialize in manufacturing custom end to end, wire and hollow pins. In as little as two weeks, we can design and manufacture a custom pin that meets your needs without breaking your budget. 

Contact us today to get started!